The success of the U.S. military will be defined not only by its capabilities, but also by its ability to rapidly scale and adapt its supply chain. Additive manufacturing (AM) has the ability to augment supply chains for defense organizations, solving problems that have plagued the military’s supply and maintenance chain for decades. 
Importance of Additive Manufacturing in Naval Supply Systems
During extreme conditions such as deployments in remote locations, supply chain management is vital to the success of a mission. An asset touches several points along the military supply chain before landing in the end-user’s hands. This consists of “millions of parts and thousands of geographically dispersed suppliers,” creating a complex supply chain system . Additive manufacturing in supply chains could skip these steps by enabling a CAD-to-ship solution, categorized as a supply chain evolution in Exhibit 1 (bottom right quadrant). A Deloitte study expounds on the impact of AM by providing three additional paths of AM for the DoD – Product Evolution, Service Model Evolution, Stasis, and Supply Chain Evolution (Exhibit 1) . Further, an MIT study on AM helps explain when it becomes a viable solution, which is particularly important for complex parts and systems as well as customizable parts and systems. Both of which are common in the Department of the Navy (DON) supply chain .
Source: 3D Opportunity in the Department of Defense, Deloitte
Source: MIT Additive Manufacturing
The DON is pursuing all four of the quandrants seen in Exhibit 1 to tackle some of the Navy’s biggest problems, which include obsolescence, customization, and product lead-times . For example, the Navy’s F/A-18 Super Hornet, regarded as a premiere aircraft vehicle, is slowly being phased out as the F-35 Joint Strike Fighter (JSF) replaces it. A typical F/A-18 aircraft lifecycle is 6,000 flight hours, but its lifecycle is being prolonged to 10,000 flight hours after JSF production was delayed . As the DON changes these assets’ lifecycles, they must be prepared to deal with these logistical challenges, all of which can be solved with the introduction of AM.
Short Term Solution
Currently the DON has marketed the below solutions to the public, meaning these are the most viable solutions to be used fleet-wide.
- Print the Fleet Initiative with 3D Systems 
- Parts on Demand Secure Weapons Information System 
- USS Stennis 3D Printing Center 
Long Term Solution
The ideal solution for NAVSUP is to integrate AM with parts production and supply integration, occupying the top-right/fourth quadrant in Exhibit I, increasing the number of iterative designs that can be adapted real-time in the field. Right now, the Navy is approaching AM with a risk-averse strategy, focusing most of its energy in the Stasis category. They are using test programs like the USS Stennis listed above and tackling more systemic issues before fully integrating AM into the Supply Chain process .
The acceleration of change in the defense industry is slow, dependable, and methodical with a development cycle lasting several years . I worry that the adaptation is too slow in today’s aggressive, expansive technology environment, and I am concerned that the Navy supply enterprise is not taking the opportunity to seriously develop AM capabilities into their supply chain. In the latest Supply Corps Newsletter, 3D printing is still described as a technology in its infancy despite being around since the 1990s [3, 8]. Further, future initiatives seem to shy away from ambitious rethinking of the supply chain, focusing instead on information technology changes and responsive contracting . These are important initiatives but can be completed in conjunction with bold innovative thinking such as full AM fleet-wide.
Unless these bold strokes permeate throughout the DoD structure, I fear that the Navy will be playing catch-up against our adversaries, missing out on the opportunity to overcome existing problems and jump into an innovative solution that will give the DON a competitive advantage for decades. My recommendation would be to rapidly scale low-risk pilot programs. The USS Stennis lab is a great start to AM in solving lead-time reductions and design iteration problems. The DON should push for these innovative solutions system-wide across the supply chain, adding more breadth to this pilot program.
With the test programs in mind, is the US Navy pushing innovative technology to the forefront fast enough? Should it?
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 Lewis, Matthew J, et al. “3D Opportunity for the Department of Defense.” Deloitte United States, 20 Nov. 2014,
 Kohlmann, Ben. “Providing Rapid Response Solutions for the Fleet through 3D Printing.” USNI Blog, 23 Apr.
 Hoffman, Tony. “3D Printing: What You Need to Know.” PCMAG, PCMAG.COM, 20 June 2018,
 Benson, Benjamin. “NAVSUP Reform Is Making Way.” The Navy Supply Corps Newsletter, Sept. 2018, pp. 9–10.
 Hart, John. “Additive Manufacturing MIT 2.008x.” https://www.slideshare.net/AJohnHart/Additive-
Manufacturing-2008x-Lecture-Slides, 21 Nov. 2016.
 Myers, Meghann. “Officials Extend F/A-18 Hornet Service Lives.” Navy Times, Navy Times, 7 Aug. 2017,
 Katz, Justin. “Stennis to be first aircraft carrier with additive manufacturing lab” ProQuest, 21 Aug. 2018,
 Stamatopoulos, Peter RDML. “Maritime Logistics in a Changing Strategic Environment” The Navy Supply Corps
Newsletter, Sept. 2018, pp. 24-34.